Engineering precision and laboratory excellence that define every drop we produce
Our production complex integrates state-of-the-art process automation, digital control systems, and high-efficiency blending technologies to ensure consistency, precision, and repeatability in every batch.
Simultaneous Metered Blending (SMB) Technology
The heart of CAPC’s production process is the Simultaneous Metered Blending (SMB) system, developed in cooperation with I.S.T. Molchtechnik (Germany)
Unlike traditional batch blending, SMB allows continuous metering of base oils and additives into the blending manifold — optimizing both accuracy and efficiency.
Key benefits of SMB technology:
-
Real-time dosing of multiple components with ±0.1% precision -
Instant heating and homogenization, reducing energy use by up to 30% -
Minimal blending time (up to 70% faster than conventional systems) -
Seamless switch between formulations without product loss -
Built-in Pigging system for pipeline cleaning and zero cross-contamination
Automation and Digital Control
Our operations are managed through an integrated SCADA and ERP platform, linking every element of the plant — from blending and filling to warehousing and logistics
System features:
- Continuous data monitoring of temperature, pressure, viscosity, and flow
- Real-time production tracking with automatic report generation
- Digital batch traceability with barcode identification
- Predictive maintenance alerts and process analytics
- Direct connection between laboratory and production systems
This digital environment ensures total process transparency and provides partners with the documentation and traceability demanded by global compliance standards
Laboratory & Quality Control
The CAPC Advanced Laboratory is the scientific core of our quality assurance system
It performs full-cycle testing of base oils, additives, in-process blends, and finished lubricants under international standards including ASTM, SAE, ISO, and DIN
Laboratory Capabilities:
-
Physicochemical testing:kinematic viscosity, density, flash point, pour point, TBN, TAN - Tribological testing:wear protection, friction coefficient, load capacity (4-ball, SRV)
- Oxidation and thermal stability:long-term storage and accelerated aging tests
- Metal content and additive analysis:XRF and FTIR spectroscopy
- Coolants and fluids testing:pH, freezing point, corrosion resistance (ASTM D3306)
Research and Development
Beyond quality control, the laboratory serves as a research and development platform supporting:
-
- New formulation trials and optimization
-
- Additive performance evaluation
-
- Comparative testing of base oil blends
-
- Technical support for partner-specific lubricant development
-
- Field analysis of lubricants after service (used oil diagnostics)
From cutting-edge blending technology to laboratory excellence, CAPC defines a new standard of manufacturing in Central Asia
Our technological depth and commitment to quality make us a trusted platform for international partners seeking reliability, precision, and sustainability
